IS2704
IS2704 takes the lead as the standard material for machining. These alloys also shine in hot stamping, especially when the forged parts undergo extensive post-forging machining. They are the ideal choice for applications that involve minimal cold working with minimal reduction, such as knurling. Thanks to their remarkable ductility, these materials are exceptionally well-suited for crafting wires, rods, and sections.
CHEMICAL COMPOSITION
Elements | Min (%) | Max (%) |
Cu | 62.00 | 65.00 |
Pb | 0.75 | 1.50 |
Fe | – | 0.10 |
Total Others | – | 0.50 |
Zn | Remainder |
MECHANICAL PROPERTIES ACCORDING TO IS 2704(AS PER TEMPER HB)
Range (Imm) | From | To | UTS Min (MPa) | UTS Max (MPa) | PS Min | Elongation Min (%) | Hardness Min (HV) | Hardness Max (HV) |
Round (A/F) | 1.5 | 6 | 400 | 490 | – | 20 | 131 | 150 |
Hex (A/F) | 3 | 6 | 400 | 490 | – | 20 | 131 | 150 |
Square (A/F) | 3 | 6 | 400 | 490 | – | 20 | 131 | 150 |
Rectangle (Thickness) | 6 | 12 | 400 | 490 | – | 20 | 131 | 150 |
PHYSICAL PROPERTIES | |
Melting Point – Liquidus°F | 1700 |
Melting Point – Solidus°F | 1630 |
Density lb/cu in. at 68°F | 0.306 |
Specific Gravity | 8.47 |
Electrical Conductivity % IACS at 68°F | 26 |
Thermal Conductivity Btu/ sq ft/ ft hr/ °F at 68°F | 67 |
Coefficient of Thermal Expansion 68-57210⁻⁶ per °F (68 – 572°F) | 11.3 |
Specific Heat Capacity Btu/ lb /°F at 68°F | 0.09 |
Modulus of Elasticity in Tension ksi | 15000 |
Modulus of Rigidity ksi | 5600 |
FABRICATION PROPERTIES | |
Technique | Suitability |
Soldering | Excellent |
Brazing | Good |
Oxyacetylene Welding | Not Recommended |
Gas Shielded Arc Welding | Not Recommended |
Coated Metal Arc Welding | Not Recommended |
Spot Weld | Not Recommended |
Seam Weld | Not Recommended |
Butt Weld | Fair |
Capacity for Being Cold Worked | Good |
Capacity for Being Hot Formed | Poor |
Machinability Rating | 70 |